Architekci Efektywności
Fashion / Textiles

Successful Launch of a Clothing Brand in 118 Days

From idea to first sale in less than 4 months. We found a sewing room in Łódź and developed a direct sales model, bypassing expensive intermediaries.

118 days to sale
ClientLinen Mood Kraków
IndustryFashion / Textiles
TimelineMay–September 2024

Linen Mood Kraków had an idea for linen clothes, but zero idea of how to start production without losing all their savings. Efficiency Architects guided them through the entire process, from the first Excel calculations to shipping the goods to customers.

Cost analysisProduction optimizationD2C ModelMarket intelligenceE-commerce logistics

The challenge

The client had a budget of 84,300 PLN and a vision that seemed unrealistic on paper. Initial quotes from large sewing rooms showed the cost of sewing a dress at 194 PLN, which, at a planned price of 350 PLN, killed any profit after accounting for marketing and taxes. An additional problem was the lack of contacts with material suppliers. Most wholesalers offered solid linen at retail prices because ordering 200 meters was not a significant volume for them. The client was close to giving up because the numbers simply didn't add up.

Our approach

We focused on hard data and cutting out unnecessary margins. Concrete facts on the table: instead of hitting up large plants, we searched 17 smaller sewing rooms near Łódź and Pabianice. We were looking for a place that had free capacity on specific days of the week. We checked 9 fabric suppliers from Poland and Lithuania, negotiating rates by the meter, not by whole rolls. Our team (2 people) spent 3 days on-site at subcontractors to check what their quality control actually looks like. We checked this on 427 examples before the decision was made.

The solution

We built a direct-to-consumer (D2C) sales model. This means the Linen Mood Kraków brand completely bypassed wholesalers and stationary boutiques that take up to 50% margin. We set up a simple online store integrated with the logistics system, which shortened the packing time for a package to 4 minutes. We introduced the principle of rolling production: the sewing room sews small batches of 47 units. Thanks to this, money isn't sitting in the warehouse in the form of unsold clothes. (By the way, finding a sewing room that actually picks up the phone on Tuesday mornings took us a week).

Results

The project launched on schedule. Numbers don't lie: the client reached the break-even point faster than we assumed, mainly thanks to reducing material costs by over 24%.

118 days
From start of work to first sale
116.40 PLN
Final production cost of one dress
41.7%
Real gross margin on the product
2,134
Number of orders in the first 3 months

Timeline

  1. May 12, 2024
    Audit of the idea and pointing out errors in the original business plan.
  2. June 4, 2024
    Selection of the sewing room in Pabianice and contracting the first 200 meters of linen.
  3. July 21, 2024
    Durability tests and washing prototypes – we rejected 3 models.
  4. September 7, 2024
    Store launch and sale of the first batch of 47 dresses in 4 hours.

"We cut unnecessary costs – that's what I heard at the first meeting. I thought it was a slogan, but they really found savings where I only saw a wall. Without them, I would have drowned my savings in the wrong material."

Marek Stępień Brand owner, Linen Mood Kraków October 2024